Services

Scala Design leads, by the consideration of all relevant parameters, goal orientated to product success.

Design

In the Transport and Automotive Design sector, Scala Design is active in the areas of exterior and interior design. Scala Design develops not only passenger vehicles and utility vehicles, but also rail vehicles, passenger ships and aeroplanes.

  • Aesthetic message
  • Product functionality, mechanics
  • Ergonomics (MMI) and safety
  • Originality through innovative design
  • Appearance of quality
  • High target group orientation
  • Corporate identity and corporate product design
  • Branding and brand maintenance
  • concerns from engineering and sales
  • Quantity appropriate production methods

Engineering

Scala Design posesses a technically well equipped design and model making facility. Hand made models are supported by NC- technology and Rapid Prototyping.

 

Technological comprehension

Your guarantee for functionality and product quality

  • Wealth of experience in the areas of Automotive Interior, Exterior, Investment goods….
  • Motivated, flexible team of engineers and technically orientated designers

 

Knowledge in the fields of manufacturing processes

Your guarantee for feasibility and economical production

  • Production- Joining- and assembly methods :
  • Sheet metal
  • Plastic technology
  • Laminating methods
  • Machining technology
  • Casting technology
  • Vacuum forming
  • Forging process
  • Carpentry

Knowledge in the field of surface treatments

Your guarantee for a symbiosis of functionality and aesthetic

  • Painting
  • Powder coating
  • Anodising
  • Galvanising
  • Surface structuring
  • Films

Process

  • Briefing Briefing, collective definition of the aims, collection of the package data and information
  • Design hand sketches, 2D/3D CAD, photo-realistic presentation
  • Selection support in the decision making process
  • Designdevelopment 2D/3D, photo-realistic presentation
  • Construction 3D-CAD-Systeme: Rhino, Pro-E, Catia V4/V5, SolidWorks
  • 3D-Design model Scale models, proportional models, package models
  • Customer orientated project management and transparent communication
  • Efficient engineering support in the implementation

SCOPE OF PERFORMANCE


CAD Systems

  • CATIA V5

     

  • Siemens NX

 

  • Solid Works 18

  

  • Rhinoceros 5 

 

 

 

CAM / CNC

  • Rhinoceros 5 CAM for program the CNC-milling maschine

 

 

Grafic / Rendering

  • Latest: Adobe Illustrator, Adobe Photoshop, Adobe Indesign
  • Keyshot 9

 

 

CNC-Anlagen

  • Hermle C1200V 

        Traverse: X - 1.200mm / Y - 900mm / Z - 5000mm

        Max.Table load: 1800Kg

 

 

Fertigungstechnik

  • Manually/NC:

        Hermle milling mashine

        Lathe mashine

        Surface-grinding mashine

        Drilling mashine

        Sewing mashine

        Höchsmann panelsaw

        ILLIG thermoforming mashine

        Walter vibratory finishing

        Flock-machine

  • Metalworking:

       Welding

       varying methods

  • Modelling 

        Laser for fabric, foils etc.

 

 

Measuring technology

 

  • Stiefelmayer machine (measuring plate 5,2m x 2,8m x 1,8m)
  • dB-Measurement with videodocumentation
  • Appliance for Assembly (inhouse development)

 

 

Rapid Prototyping

  • 3D printer / varying methods

        StrataSys Titan (Space: 406mm x 355mm x 406mm) FDM-process

        EOS Stereos Max 600 (Space: 600mm x 600mm x 450mm) STL-process

 

 

Paintwork

  • Spray booth: 5m x 5m x 3m 
  • Drying room

 

 

Prototypes

  • Project rooms 800m², hydraulic ramp

 


Germany


Scala Design

Technische Produktentwicklung GmbH

Wolf-Hirth-Straße 23

D-71034 Böblingen

Baden-Württemberg

 

Fon: +49 (0)7031 46909-30

Fax: +49 (0)7031 227809

 

E-Mail: scala@scala-design.de



Japan


Scala Design of Japan

Satoyamasekkeisha.Ltd

He 116, Yunoya-machi 

Nomi-shi, Ishikawa

923-1221 Japan

 

Fon: +81 761 517033 

Fax: +81 761 517045

 

E-Mail: japan@scala-design.com