❘ SCOPE OF PERFORMANCE

Scala Design leads, by the consideration of all relevant parameters, goal orientated to product success.

  • Styling
  • Design
  • Concepts
  • Feasibility
  • Animation
  • Benchmark
  • Design strategy
  • Corporate product design
  • Construktion concept
  • Detailed construction
  • Part drawings
  • FEM simation
  • Development support during implementation
  • Foam models
  • Functional prototypes in 1:1
  • Classic model making
  • Rapid Prototyping
  • Devices for model making
  • Small series
  • Small quantities of simple and complex products
  • Textile processing
  • Surface finishing
  • Assembly
  • Supplier sourcing
  • Process planning
  • Quality assurance
  • Logistics


❘ Process

  • Briefing Briefing, collective definition of the aims, collection of the package data and information
  • Design hand sketches, 2D/3D CAD, photo-realistic presentation in Keyshot
  • Selection support in the decision making process
  • Designdevelopment 2D/3D, photo-realistic presentation in Keyshot
  • Construction 3D-CAD-Systeme: Rhinoceros, Catia V4/V5, SolidWorks, Siemens NX
  • 3D-Design model Scale models, proportional models, package models
  • Customer orientated project management and transparent communication
  • Efficient engineering support in the implementation

❘ Design

In the Transport and Automotive Design sector, Scala Design is active in the areas of exterior and interior design. Scala Design develops not only passenger vehicles and utility vehicles, but also rail vehicles, passenger ships and aeroplanes.

  • Aesthetic message
  • Product functionality, mechanics
  • Ergonomics (MMI) and safety
  • Originality through innovative design
  • Appearance of quality
  • High target group orientation
  • Corporate identity and corporate product design
  • Branding and brand maintenance
  • concerns from engineering and sales
  • Quantity appropriate production methods

❘ Engineering

Scala Design posesses a technically well equipped design and model making facility. Hand made models are supported by NC- technology and Rapid Prototyping.

 

Technological comprehension

Your guarantee for functionality and product quality

  • Wealth of experience in the areas of Automotive Interior, Exterior, Investment goods….
  • Motivated, flexible team of engineers and technically orientated designers

 

Knowledge in the fields of manufacturing processes

Your guarantee for feasibility and economical production

  • Production- Joining- and assembly methods :
  • Sheet metal
  • Plastic technology
  • Laminating methods
  • Machining technology
  • Casting technology
  • Vacuum forming
  • Forging process
  • Carpentry

Knowledge in the field of surface treatments

Your guarantee for a symbiosis of functionality and aesthetic

  • Painting
  • Powder coating
  • Anodising
  • Galvanising
  • Surface structuring
  • Films

❘ Equipment

CAD Systeme

  • CATIA V5
  • Siemens NX
  • Solid Works 18
  • Rhinoceros 5  

CAM / CNC

  • Rhinoceros 5 CAM programming CNC-milling maschine 

Graphic / Rendering

  • Latest: Adobe Illustrator, Adobe Photoshop, Adobe Indesign
  • Keyshot 9

  

CNC-Machines

 

  • HSC 600 5-Axis
  • Hermle C1200V 

X - 1.200mm / Y - 900mm / Z - 5000mm max.: 1800Kg

 

Production technology

  • Manuell/NC:

         Hermle milling mashine

                Lathe mashine

                Surface-grinding mashine

                Drilling mashine

                Sewing mashine

                Höchsmann panelsaw

                ILLIG thermoforming mashine

                Walter vibratory finishing

                Flock-machine

  • Metalworking:

       Welding

       varying methods

  • Modelling

Laser for fabric, foils etc.

 

Measureing technology

  • Stiefelmayer machine (measuring plate 5,2m x 2,8m x 1,8m)
  • dB-Measurement with videodocumentation
  • Appliance for Assembly (inhouse development)

Rapid Prototyping

  • 3D printer / varying methods

 StrataSys Titan (Space: 406mm x 355mm x   406mm) FDM-process

 EOS Stereos Max 600 (Space: 600mm x   600mm x 450mm) STL-process

  

Paintwork

  • Spray booth: 5m x 5m x 3m 
  • Drying room

Prototypes

  • Project rooms 800m², hydraulic ramp

 



Germany


Scala Design

Technische Produktentwicklung GmbH

Wolf-Hirth-Straße 23

D-71034 Böblingen

Baden-Württemberg

 

Fon: +49 (0)7031 46909-30

Fax: +49 (0)7031 227809

 

E-Mail: scala@scala-design.de


Scaladesignware  | Sozial Network


Japan


Scala Design of Japan

Satoyamasekkeisha.Ltd

He 116, Yunoya-machi 

Nomi-shi, Ishikawa

923-1221 Japan

 

Fon: +81 761 517033 

Fax: +81 761 517045

 

E-Mail: japan@scala-design.com 


Zertifiziert nach DIN ISO 9001:2015